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Patch thickening of surface model

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Hello,

 

I'm struggling to thicken part of my surface model. I've created a boundary blend on the inside and tried to thicken that, which has failed. It says the part has failed to intersect.

I was then intending to solidify the external surface to fill the patch in the model.

 

I have attached a step file of the model. The problem is in prt006.

I think the problem could be due to a converging line on the external surface.

 

I would appreciate any help.

Sam


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