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Rigid/flex CCA modeling

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I am looking to model a rigid/flex CCA.  I was hoping to model the board and flexes as one entity all flat and then fold it up.  The problem I am having is that the rigid areas and flex areas are different thicknesses so when I try to convert to sheetmetal it doesn't work.  Any ideas on how to make this work?

 

Seems if I make the rigid areas and flex areas all different parts and assemble them, they loose connection when I bend them.


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